Product Description

Detailed Photos

Product Description

1.Style 1N standard flexible coupling provides flexible connection by the gap  between pipe groove and coupling key.
 

2.Unique design allows both axial and radial movement, suitable for pipeline with flexibility under intermediate pressure.
 

3.Enhanced body resists 4 times working pressure.

Product Parameters

1.Housing material:Ductile iron conforming to ASTM A-536, grade 65-45-12.
 

2.FM Approved & UL Listed:R.W.P. rated working pressure 300PSI(2.065MPa / 20.65bars)
 

3.Housing Finish:Fusion Bonded Epoxy Coated(Optional:Hot Deep Galvanized and Others)
 

4.Coupling gasket material:EPDM(Optional:Nitrile NBR,Silicone and Others)
 

5.Bolts and Nuts:Heat treated and electro galvanized bolts with oval neck, and heavy duty hexagon nuts. Track head meeting the physical and chemical requirements of ASTM A-449 and physical requirements of ASTM A-183.
 

6.Size Range:DN25 through DN300 (1″ through 12″)

Certifications

Company Profile

CONDOR brand Grooved products are developed and manufactured by ZheJiang Condor Machinery Imp.& Exp. Co., Ltd., which is established in 2009 and most professional manufacturing enterprise of piping products. CONDOR is the 1 of first grooved products manufacturer in China,equipped with most advanced casting, milling, painting and assembling facilities, including 3 DISA automatic molding line, semi-automatic casting machine, precision casting line, large size floor molding system and relevant comprehensive testing equipment.

CONDOR owns 2 casting factories, 1 rubber millingfacility and 2 assembling centers. Over 500 employees, annual casting productioncapacity 100,000tons. Our total floor space over 110,000m², annual turnover exceeds 120 million USDCompany services
 

CONODR Piping Systems Solutions span many markets. Our piping system are found CHINAMFG in multiple applications-from commercial comfort piping system; industrial process and utility piping; petrochemical and metallurgy industries; coal and mineral mining operations; water and wastewater plants and facilities. CONDOR Piping Systems Solution covers fire-hydrant and sprinkler system, water spray and water mist system, foam and gas system .For all systems CONDOR offers unique solution for each

individual practice and actual problem.

CONDOR brand Grooved products are designed, manufactured, managed strictly by UL listed and FM approved system under

ZheJiang Condor Machinery Imp.& Exp. Co., Ltd.

FAQ

1. Q: Are you a manufacturer or trading company?
A: We are valve manufacturer and factory, and not trading company.
2. Q: Do you have agent or representative abroad?
A: We do not have agent abroad, please contact us to purchase valves directly.

3. Q: What’s your product range?

A: We can produce Butterfly valve, Gate valve, Check valve, Control valve, Y strainer, By ISO/ANSI/DIN/JIS/ EN/GOST/AS standard.
4. Q: Is there any stock in your factory? And how about your lead time?
A: We stock valves with normal sizes. The lead time depends on your quantity, Generally about 30 days.
5. Q: Which countries do you export to?
A: We export directly to vast majority of countries in the world.
6. Q: What certificates will you provide?
A: We can provide UL FM.
7. Q: After-sales service
A: 18 months year warranty for all kinds of products.
As an experienced manufacturer, you can rest assured of the quality and sales service.
8. Q: Transportation
A: Transported by DHL, UPS, EMS, FedEx, SF, by Air, by Sea.
9. Q: Do you provide free sample?
A: Free sample is OK for us.
10. Q: Do you accept custom design on size?
A: Yes, if the size is reasonable.

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What are the common installation mistakes to avoid when using flexible couplings?

Proper installation is crucial for the reliable and efficient performance of flexible couplings. Here are some common installation mistakes to avoid:

• Incorrect Alignment: One of the most critical installation errors is improper alignment of the driving and driven shafts. Misalignment can lead to premature wear, increased vibration, and reduced power transmission efficiency. It is essential to align the shafts within the specified tolerances provided by the coupling manufacturer.
• Over-Tightening: Applying excessive torque to the coupling’s fasteners during installation can cause damage to the flexible elements and decrease their ability to accommodate misalignment. It is essential to follow the recommended torque values provided by the coupling manufacturer to ensure proper clamping without over-tightening.
• Improper Lubrication: Some flexible couplings may require lubrication of their flexible elements or moving parts. Failure to lubricate as recommended can lead to increased friction, wear, and reduced service life of the coupling.
• Using Damaged Couplings: Before installation, it is crucial to inspect the flexible coupling for any signs of damage or defects. Using a damaged coupling can lead to premature failure and potential safety hazards. If any damage is detected, the coupling should be replaced with a new one.
• Wrong Coupling Selection: Selecting the wrong type or size of the coupling for the application can result in inadequate performance, premature wear, and possible coupling failure. It’s essential to consider factors such as torque requirements, speed, misalignment compensation, and environmental conditions when choosing the appropriate coupling.
• Ignoring Operating Conditions: Failure to consider the specific operating conditions, such as temperature, humidity, and exposure to corrosive substances, can lead to accelerated wear and reduced coupling lifespan. Choosing a coupling that is compatible with the operating environment is essential.
• Ignoring Manufacturer Guidelines: Each flexible coupling comes with specific installation guidelines provided by the manufacturer. Ignoring these guidelines can lead to suboptimal performance and potential safety issues. It is crucial to carefully follow the manufacturer’s instructions during installation.

By avoiding these common installation mistakes and following best practices, the reliability, efficiency, and service life of flexible couplings can be maximized, leading to improved performance of the mechanical system as a whole.

What are the differences between single and double flexible coupling designs?

Single and double flexible couplings are two common designs used for power transmission in various mechanical systems. Here are the main differences between the two:

• Design: The primary difference lies in their configuration. A single flexible coupling consists of one flexible element connecting two shafts, while a double flexible coupling, also known as a two-piece flexible coupling, uses two flexible elements with an intermediate shaft in between. The double flexible coupling resembles two single couplings connected in series.
• Torsional Flexibility: Single flexible couplings typically provide greater torsional flexibility than double flexible couplings. The presence of an intermediate shaft in the double coupling design adds some rigidity and reduces the overall torsional flexibility of the system.
• Compensation of Misalignment: Both single and double flexible couplings can compensate for angular and parallel misalignment between shafts. However, due to its additional flexible element, the double flexible coupling may have slightly better misalignment compensation capabilities.
• Length and Space: Single flexible couplings are generally shorter in length compared to double flexible couplings. The double flexible coupling’s design requires additional space to accommodate the intermediate shaft, making it longer than the single coupling.
• Shaft Separation: Single flexible couplings connect the two shafts directly without any intermediate components, while the double flexible coupling separates the shafts using an intermediate shaft. This shaft separation in the double design can be advantageous in certain applications.
• Stiffness: The double flexible coupling tends to be slightly stiffer than the single flexible coupling due to the presence of the intermediate shaft, which may affect its ability to absorb vibrations and shock loads.
• Application: Single flexible couplings are commonly used in various applications, including pumps, compressors, fans, and general power transmission systems. Double flexible couplings are often preferred in applications where a higher level of torsional stiffness is required, such as certain industrial machinery.

Both single and double flexible coupling designs have their advantages and are suitable for different types of machinery and power transmission requirements. The choice between the two depends on factors such as the specific application, the level of misalignment compensation needed, the available space, and the desired torsional flexibility for the system.

Are there any limitations or disadvantages of using flexible couplings?

While flexible couplings offer numerous advantages, they do come with some limitations and disadvantages that should be considered when selecting them for specific applications. Here are some of the common limitations and disadvantages of using flexible couplings:

• Torsional Stiffness: Flexible couplings provide some level of torsional flexibility, which is advantageous in many applications. However, in systems that require high precision and minimal angular deflection, the inherent flexibility of the coupling may not be suitable. In such cases, a rigid coupling may be more appropriate.
• Limitation in High-Torque Applications: While some flexible couplings can handle moderate to high torque levels, they may not be as well-suited for extremely high-torque applications. In such cases, specialized couplings, such as gear couplings, may be required to handle the high torque demands.
• Temperature Limitations: The performance of certain flexible coupling materials, especially elastomers and plastics, may be affected by extreme temperature conditions. High temperatures can lead to premature wear and reduced lifespan of the coupling, while low temperatures may result in reduced flexibility and potential brittleness.
• Chemical Compatibility: Certain flexible coupling materials may not be compatible with certain chemicals or substances present in the application’s environment. Exposure to chemicals can cause degradation or corrosion of the coupling material, affecting its performance and lifespan.
• Installation and Alignment: Flexible couplings require proper installation and alignment to function effectively. If not installed correctly, misalignment issues may persist, leading to premature wear and reduced performance. Aligning the shafts accurately can be time-consuming and may require specialized equipment and expertise.
• Cost: In some cases, flexible couplings may be more expensive than rigid couplings due to their more complex design and use of specialized materials. However, the cost difference is often justified by the benefits they offer in terms of misalignment compensation and vibration damping.
• Service Life: The service life of a flexible coupling can vary depending on the application’s conditions and the quality of the coupling. Regular maintenance and timely replacement of worn or damaged parts are essential to ensure the coupling’s longevity and prevent unexpected failures.

Despite these limitations, flexible couplings remain highly valuable components in a wide range of applications, providing efficient torque transmission and compensating for misalignment. Proper selection, installation, and maintenance can help mitigate many of the disadvantages associated with flexible couplings, ensuring their reliable and long-lasting performance in various mechanical systems.

editor by CX 2024-05-16

Product Description

Product Description

1nuo /YINUO Pipe Fittings Standard Grooved Pipe Fittings grooved coupling

production process

A rough castings of grooved fittings will be processed and produced by electric-furnice smelting,on-line monitoring and control and automatic molding methods.

Product Parameters

1. High Pressure Coupling Specification:

Product Details

Gasket:

Certifications

FM Approved&UL Listed&CE Certificate

Packaging & Shipping

To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.
 

Company Profile

HangZhou CHINAMFG has strong technical strength and possesses the world’s first-class equipment and technology, as well as perfect testing methods. All rough castings of grooved fittings will be processed and produced by electric-furnace smelting, on-line monitoring and control and automatic molding methods. Now our facilities include 11 medium frequency furnace, 4 advanced vertical parting molding lines and 3 painting lines. Every customer’s requirements can be satisfied by customized services.

Yinuo’s ductile iron grooved fittings have successively passed the China national type test, ISO 9001 and FM&UL approvals etc. Our products are underwritten by China Ping An Insurance(Group) Co.,Ltd. The grooved pipe fittings are widely used in fire fighting, air-conditioning, water supply, sewage, cement, low-pressure steaming, mine piping and ordinary piping delivery.

ø Corporate Vision: Where there is pipes, there is YINUO.
ø Corporate Mission: Connecting pipeline around the world, benefiting homes in every building.
ø Competitive Strategy: To supply market with perfect products, to win customers with excellent service.
ø Core Value: Pragmatic honesty, quality first, continuous innovation and CHINAMFG cooperation.
ø Quality Value: We survive with quality and develop by technology.
 

Range of products

Rigid coupling, Flexible coupling, 90° Elbow, 45° Elbow, 22.5° Elbow, 11.25° Elbow, Tee, Reducing Tee(Grooved/Threaded), Cross, Reducing Cross(Grooved/Threaded), Mechnical Tee(Grooved/Threaded), Mechnical Cross(Grooved/Threaded), U-bolted Mechnical Tee, Reducer(Grooved/Threaded), Grooved Eccentric Reducer, Grooved Split Flange, Grooved Adaptor Flange, Cap.
Application: As 1 of the most popular fittings in fire fighting systems, the grooved pipe fittings are widely used in fire fighting, air-conditioning, water supply, sewage, cement, oil&gas pipeline, mine piping and ordinary piping delivery. CHINAMFG is spreading all over the world and winning the appreciations from users at home and abroad.

FAQ

Q1. Are you manufactrer?
A: Yes, we are manufacturing&trading combo.

Q2. What are your terms of delivery?
A: EXW, FOB, CFR, CIF.

Q3. What is your delivery time?
A: The time of delivery is around 15-20 days, depending on order quantity.

Q4: Can you provide us with some samples for testing?
A: Of course, we can offer you samples. The sample is free, you only need to bear the freight.

Q5. What is your payment terms?
A: We accept 30% T/T in advance, 70% in the period of shipment or L/C at sight.

Q6. Could you specially design and produce for clients?
A: Sure, we have all kinds of professional engineers.We can design and produce special products according to customers’ request. Such as: special size, special control, OEM, etc.

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Can flexible couplings be used in applications with high shock and impact loads?

Yes, flexible couplings can be used in applications with high shock and impact loads. In fact, they are specifically designed to absorb and dampen shock loads, making them well-suited for such challenging environments. Here’s how flexible couplings handle high shock and impact loads:

• Material Flexibility: Flexible couplings are made from materials with high elasticity and flexibility, such as elastomers (rubber-like materials) or metal alloys. When a shock load is applied, these materials can deform temporarily, absorbing the impact energy and preventing it from transmitting to the connected equipment.
• Vibration Damping: Shock loads often generate vibrations that can be harmful to the equipment. Flexible couplings with vibration-damping properties can further mitigate the effects of shock loads by absorbing and dissipating the vibration energy, reducing the stress on the machinery.
• Design Features: Some flexible couplings are specifically engineered with features to handle high shock loads. These may include reinforced structures, enhanced damping characteristics, or additional support to withstand the sudden forces generated by impacts.
• Load Distribution: Flexible couplings help distribute the shock load more evenly across the flexible elements or components, preventing localized stress concentrations that could lead to component failure.
• Resilience: The flexibility and resilience of the coupling material allow it to return to its original shape after the shock load has dissipated. This ability to recover from deformation ensures that the coupling can continue to accommodate misalignment and transmit torque effectively.
• Protection of Connected Equipment: By absorbing shock loads, flexible couplings protect the connected equipment from sudden and severe impacts, reducing the risk of damage or premature failure of critical components.

Applications with high shock and impact loads can be found in various industries, including mining, construction, material handling, and heavy machinery. Flexible couplings provide an essential role in maintaining the reliability and longevity of the equipment in these demanding environments.

When selecting a flexible coupling for an application with high shock and impact loads, it is crucial to consider the specific requirements and operating conditions. Consulting with the coupling manufacturer or a qualified engineer can ensure the proper coupling is chosen to meet the unique challenges of the application.

What are the common signs of wear and failure in flexible couplings?

Flexible couplings can experience wear and failure over time, which may lead to operational issues and potential equipment damage. Some common signs of wear and failure in flexible couplings include:

• Excessive Vibrations: An increase in vibrations during operation can indicate wear or misalignment in the flexible coupling. Excessive vibrations can also lead to additional wear on connected equipment.
• Strange Noises: Unusual noises, such as squealing, rattling, or clunking sounds, may indicate misalignment, fatigue, or damaged elements in the flexible coupling.
• Increased Heat: If a flexible coupling is operating at a higher temperature than usual, it could indicate increased friction due to wear or improper lubrication.
• Visible Damage: Physical inspection may reveal visible signs of wear, such as cracks, tears, or distortion in the flexible coupling’s components.
• Reduced Performance: A decrease in the performance of the connected machinery, such as lower speed or torque transmission, may be a sign of coupling wear.
• Looseness or Play: Excessive play or looseness in the coupling may indicate worn or damaged components, which can lead to misalignment and decreased efficiency.
• Leakage: In the case of fluid-filled couplings, leakage of the fluid can indicate seal damage or wear in the coupling.
• Cracks or Corrosion: Cracks or signs of corrosion on metallic components of the coupling can indicate material fatigue or exposure to harsh environmental conditions.
• Uneven Wear: Uneven wear patterns on coupling elements or unusual wear at specific points can be indicative of misalignment or excessive torque.
• Increased Friction: If the flexible coupling starts to exhibit increased resistance or friction during operation, it may be a sign of wear or inadequate lubrication.

Regular maintenance and inspection are essential to identify these signs of wear and failure early on and prevent further damage to the flexible coupling and connected equipment. Timely replacement or repair of worn or damaged components can help maintain the reliability and efficiency of the system.

How does a flexible coupling impact the overall reliability of connected equipment?

A flexible coupling significantly impacts the overall reliability of connected equipment in several ways:

• Misalignment Compensation: Flexible couplings can accommodate both angular and parallel misalignment between connected shafts. By allowing for misalignment, the coupling reduces the stress and wear on bearings, seals, and other rotating components. This feature prevents premature failure of these components, contributing to improved reliability and extended equipment lifespan.
• Vibration Damping: Flexible couplings possess inherent damping properties due to their elastomeric or flexible elements. These elements absorb and dissipate vibrations generated during the operation of machinery. By dampening vibrations, the coupling protects the connected equipment from excessive oscillations, reducing fatigue and preventing mechanical failures. This enhanced vibration control increases the reliability of the system.
• Shock Load Absorption: In applications with sudden load variations or shock loads, such as in heavy machinery or high-speed equipment, a flexible coupling acts as a shock absorber. It can absorb and dissipate the impact energy, protecting the machinery from damage caused by sudden loads. The ability to absorb shock loads contributes to the overall reliability of the connected equipment.
• Reduced Wear and Tear: The flexibility of the coupling minimizes stress and wear on rotating equipment. It allows for slight movements and misalignments, reducing friction and stress on bearings and other critical components. This reduction in wear and tear lowers the frequency of maintenance and replacement, increasing the overall reliability of the equipment.
• Compensation for Thermal Expansion: Temperature changes in machinery can lead to thermal expansion or contraction of shafts. A flexible coupling can compensate for these thermal effects, ensuring that the machinery remains properly aligned even as temperature conditions fluctuate. This compensation prevents binding and misalignment, promoting reliable performance.
• Protection Against Overloads: Flexible couplings help protect connected equipment from overloads and torsional vibrations. They act as a mechanical fuse, disconnecting the driveline when an overload occurs, thus preventing damage to expensive machinery. This safety feature enhances the overall reliability and reduces the risk of catastrophic failures.
• Easy Maintenance and Alignment: Flexible couplings are designed for easy installation and alignment. This feature simplifies maintenance procedures, making it easier to inspect and replace couplings when necessary. Properly aligned couplings lead to improved equipment performance and longevity, enhancing overall reliability.

By compensating for misalignment, damping vibrations, absorbing shock loads, reducing wear and tear, and providing other protective features, a flexible coupling significantly improves the reliability of connected equipment. It extends the lifespan of critical components, minimizes downtime, and ensures smooth and efficient operation, making it a valuable component in various industrial applications.

editor by CX 2024-05-15

Product Description

Product Description

Specific parameters

Payment&Transport

Our Services

Company Profile
 

We are ZheJiang technology joint venture factory in China, professional manufacturer linear guide to global market with good quality and reasonable price. And our linear guide with ISO9001 & ISO14001 approved.

Our new factory around 45000 square meter put into production in 2015. Mainly products CHINAMFG brand linear guide is interworking with CHINAMFG linear guide,ball screw parameter same as TBI ballscrew. We already export our products to some market such as USA,Europe, East Korea,South America, North America,Southeast Asia,Indian,etc.

FAQ

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What are the temperature and environmental limitations of flexible couplings?

Flexible couplings are designed to operate within certain temperature and environmental limitations to ensure optimal performance and longevity. The specific limitations may vary depending on the type and material of the coupling. Here are the general considerations:

• Temperature Range: The temperature range in which a flexible coupling can operate is crucial. High temperatures can affect the material properties, leading to reduced flexibility and potential failure. Low temperatures can cause the material to become brittle and lose its ability to accommodate misalignment. It’s essential to choose a coupling suitable for the intended temperature range of the application.
• Corrosive Environments: In environments with corrosive substances, such as acids, chemicals, or saltwater, it is essential to select a flexible coupling made of materials that are resistant to corrosion. Stainless steel and certain polymers are commonly used in such environments to prevent degradation and maintain the coupling’s integrity.
• Hygienic Environments: For applications in food processing, pharmaceuticals, or cleanrooms, hygienic design is critical. Flexible couplings used in these environments should be easy to clean, made of materials that are non-toxic and resistant to contamination, and free from crevices or pockets where debris can accumulate.
• Explosive or Hazardous Atmospheres: In environments where explosive or hazardous gases, vapors, or dust are present, flexible couplings with anti-static properties or explosion-proof certifications may be necessary to prevent the risk of ignition and ensure safety.
• Outdoor Applications: For outdoor installations, flexible couplings should be able to withstand exposure to weather conditions, UV radiation, and temperature fluctuations. Couplings with weather-resistant properties are suitable for such applications.
• High-Speed Applications: In high-speed applications, the centrifugal forces on the flexible coupling increase with rotational speed. Couplings designed for high-speed applications should be balanced to minimize vibrations and ensure smooth operation.
• Shock and Impact Loads: Flexible couplings used in applications with significant shock or impact loads should have the ability to dampen and absorb these forces to protect connected equipment from damage.
• Continuous vs. Intermittent Duty: Some flexible couplings are designed for continuous-duty applications, while others are suitable for intermittent duty or start-stop operations. The coupling’s design and material should match the specific duty cycle requirements.

It is essential to consult with the coupling manufacturer or supplier to understand the temperature and environmental limitations of a specific coupling model. Proper selection and application of flexible couplings within their defined limitations contribute to reliable and efficient performance in various industrial and mechanical systems.

What are the common signs of wear and failure in flexible couplings?

Flexible couplings can experience wear and failure over time, which may lead to operational issues and potential equipment damage. Some common signs of wear and failure in flexible couplings include:

• Excessive Vibrations: An increase in vibrations during operation can indicate wear or misalignment in the flexible coupling. Excessive vibrations can also lead to additional wear on connected equipment.
• Strange Noises: Unusual noises, such as squealing, rattling, or clunking sounds, may indicate misalignment, fatigue, or damaged elements in the flexible coupling.
• Increased Heat: If a flexible coupling is operating at a higher temperature than usual, it could indicate increased friction due to wear or improper lubrication.
• Visible Damage: Physical inspection may reveal visible signs of wear, such as cracks, tears, or distortion in the flexible coupling’s components.
• Reduced Performance: A decrease in the performance of the connected machinery, such as lower speed or torque transmission, may be a sign of coupling wear.
• Looseness or Play: Excessive play or looseness in the coupling may indicate worn or damaged components, which can lead to misalignment and decreased efficiency.
• Leakage: In the case of fluid-filled couplings, leakage of the fluid can indicate seal damage or wear in the coupling.
• Cracks or Corrosion: Cracks or signs of corrosion on metallic components of the coupling can indicate material fatigue or exposure to harsh environmental conditions.
• Uneven Wear: Uneven wear patterns on coupling elements or unusual wear at specific points can be indicative of misalignment or excessive torque.
• Increased Friction: If the flexible coupling starts to exhibit increased resistance or friction during operation, it may be a sign of wear or inadequate lubrication.

Regular maintenance and inspection are essential to identify these signs of wear and failure early on and prevent further damage to the flexible coupling and connected equipment. Timely replacement or repair of worn or damaged components can help maintain the reliability and efficiency of the system.

What is a flexible coupling and how does it work?

A flexible coupling is a mechanical device used to connect two shafts while allowing for relative movement between them. It is designed to transmit torque from one shaft to another while compensating for misalignment, vibration, and shock. Flexible couplings are essential components in various rotating machinery and systems, as they help protect the connected equipment and enhance overall performance.

Types of Flexible Couplings:

There are several types of flexible couplings, each with its unique design and characteristics. Some common types include:

• Jaw Couplings: Jaw couplings feature elastomer spiders that fit between two hubs. They can accommodate angular and parallel misalignment while dampening vibrations.
• Disc Couplings: Disc couplings use thin metallic discs to connect the shafts. They are highly flexible and provide excellent misalignment compensation.
• Gear Couplings: Gear couplings use gear teeth to transmit torque. They offer high torque capacity and can handle moderate misalignment.
• Beam Couplings: Beam couplings use a single piece of flexible material, such as a metal beam, to transmit torque while compensating for misalignment.
• Bellows Couplings: Bellows couplings use a bellows-like structure to allow for axial, angular, and parallel misalignment compensation.
• Oldham Couplings: Oldham couplings use three discs, with the middle one having a perpendicular slot to allow for misalignment compensation.

How a Flexible Coupling Works:

The operation of a flexible coupling depends on its specific design, but the general principles are similar. Let’s take the example of a jaw coupling to explain how a flexible coupling works:

1. Two shafts are connected to the coupling hubs on either side, with an elastomer spider placed between them.
2. When torque is applied to one shaft, it causes the spider to compress and deform slightly, transmitting the torque to the other shaft.
3. In case of misalignment between the shafts, the elastomer spider flexes and compensates for the misalignment, ensuring smooth torque transmission without imposing excessive loads on the shafts or connected equipment.
4. The elastomer spider also acts as a damping element, absorbing vibrations and shocks during operation, which reduces wear on the equipment and enhances system stability.

Overall, the flexibility and ability to compensate for misalignment are the key features that allow a flexible coupling to function effectively. The choice of a specific flexible coupling type depends on the application’s requirements, such as torque capacity, misalignment compensation, and environmental conditions.

editor by CX 2024-05-14

Product Description

Product Description

A grooved reducing flex joint is a mechanical pipe joint that allows pipes of different diameters to be joined while providing a degree of flexibility. These couplings consist of 2 grooved end fittings and a flexible gasket or sleeve that is installed on the pipe. Grooves on the pipe ends provide a strong mechanical connection when the fitting is tightened.

Application:
Grooved reducing flexible joints are commonly used in a variety of piping systems such as:

CHINAMFG (Heating, Ventilation, and Air Conditioning): Used to connect ducts in CHINAMFG systems where flexibility may be required due to thermal expansion and contraction.

Fire Protection Systems: Typically used in fire sprinkler systems to connect pipes of different sizes while allowing for movement due to temperature changes.

Water and Wastewater Systems: For water and drainage systems where flexibility and ease of installation are important.

Industrial Piping: Used in industrial applications where grooved coupling systems are favored for their simplicity and speed of installation.

Material standards for groove couplings:
Material standards for grooved couplings are often set by industry organizations and standards bodies. The material used for grooved joints is usually ductile iron, but stainless steel and other materials can also be used, depending on the application and specific requirements.

Standards governing grooved couplings include:

ANSI/AWWA C606 – Groove and Shoulder Joints for Ductile Iron Pressure Piping and Fittings: This standard covers groove and shoulder joints for ductile iron pressure piping, fittings, and other components.

ASTM A536 – Standard Specification for Ductile Iron Castings: This standard covers compositional, mechanical, and other requirements for ductile iron castings.

NFPA 13 – Standard for Installation of Sprinkler Systems: This standard, published by the National Fire Protection Association, provides guidance for the installation of sprinkler systems, including the use of grooved joints.

Quality Control:

what is the rigid and flexible Coupling difference?

Coupling play an important role in connecting pipe segments to prevent leaks caused by damaged or damaged joints while maintaining the integrity of the pipe in the process. It is a very suitable fitting for the pipe and pipe industry. Most pipe installations require multiple pipe sections to be joined together or cut to facilitate changing direction and traversing obstacles. A fitting is a concise pipe or pipe. It has a socket or female thread at 1 or both ends. Fitting allows 2 pipes or pipes of the same or different sizes to be joined together to form a long pipe.

Flexible coupling
Flexible couplings are designed to transmit torque while allowing some radial, axial and angular misalignment. They can accommodate angular misalignment of up to a few degrees and some parallel misalignment. Elastic couplings allow for some angular misalignment and axial movement, meaning they can be used to create smooth bends and absorb thermal expansion contractions in piping systems. In some cases, the use of elastic couplings can even exclude conventional expansion joints, loops and other expansion devices from the system entirely. When assembling a stretch rubber gasket, the gasket is slightly smaller than the pipe diameter at both pipe ends and produces the first seal. The 2 halves of the coupling are then placed around the washers that adapt to them. The coupling halves are bolted together to further improve the seal.

FAQ

1. What is the minimum quantity of the order? 
Answer: The purchase volume of mixed products is 4 tons

2. How long is the delivery time of the order?
Answer: The delivery time for general orders is about 30 days. If the order is urgent and we have stock, around 7 days.

3. What payment methods do you accept?
Answer: We accept payment terms such as TT, L/C, DP, Western Union, Paypal, etc.

4. Where is your departure port of shipment? Is it possible to deliver to the designated warehouse?
Answer: The port of departure of our goods is generally ZheJiang Port or HangZhou Port. We can transport the goods to designated warehouses, such as HangZhou, HangZhou, etc.

5. What certificates do your products have?
Answer: Our products have FM/UL certificates, and we cooperate with third-party quality inspection certification before the factory, such as SGS,TUV

6.What are the series of your products?
Answer: Our products are divided into heavy series, medium series and light series according to different markets and standards. In order to buy more competitive products for you, please communicate your purchasing needs with the salesperson.

7. Do product packaging cartons and labels support customization?
Answer: Packaging cartons and labels can be customized according to customer requirements.

8.Does the purchased product support customization?
Answer: The product supports customization, but there are purchase quantity requirements and mold costs. For details, please consult the salesperson.

9.What are the packaging methods of the product?
Answer: The packaging of the product includes carton packaging, pallet packaging, wooden box packaging, and woven bag packaging.
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What are the key features to look for when purchasing a flexible coupling?

When purchasing a flexible coupling, several key features should be considered to ensure it meets the specific requirements of the application and provides reliable performance. The following are the key features to look for:

• 1. Type of Coupling: There are different types of flexible couplings available, such as jaw couplings, beam couplings, bellows couplings, disc couplings, and more. Each type has its advantages and limitations, so choosing the right type depends on factors like misalignment compensation needed, torque capacity, and application requirements.
• 2. Material: The material of the coupling is crucial for its durability and performance. Common materials include stainless steel, aluminum, steel, and various elastomers. Select a material that can withstand the environmental conditions, loads, and temperature ranges of the application.
• 3. Size and Dimensions: Ensure that the coupling’s size and dimensions match the shaft sizes and available space in the system. Oversized or undersized couplings may lead to inefficiencies, misalignment, and reduced performance.
• 4. Torque Rating: Consider the maximum torque the coupling can handle to ensure it can transmit the required power without failure or damage.
• 5. Speed Rating: Check the coupling’s maximum rotational speed capability to ensure it can handle the desired operating speed without issues.
• 6. Misalignment Compensation: Different couplings offer varying degrees of misalignment compensation, such as angular, parallel, and axial misalignment. Choose a coupling that can accommodate the expected misalignments in the system.
• 7. Backlash: For precision applications, consider couplings with minimal or zero-backlash to prevent motion inaccuracies and ensure precise positioning.
• 8. Operating Environment: Assess the environmental conditions, including temperature, humidity, dust, and chemical exposure, and select a coupling with suitable resistance to these factors.
• 9. Maintenance: Decide whether maintenance-free couplings or those requiring periodic lubrication align better with the application’s requirements and maintenance schedule.
• 10. Electrical Isolation: If required, choose couplings with electrical isolation features to prevent current flow between connected shafts.
• 11. Dynamic Behavior: Evaluate the coupling’s dynamic performance, including resonance and damping characteristics, to ensure smooth operation under various loads and speeds.
• 12. Application Compatibility: Verify that the selected coupling is suitable for the specific application, such as pumps, compressors, robotics, automation, or other industrial processes.

Summary: When purchasing a flexible coupling, consider factors such as the type of coupling, material, size, torque rating, speed rating, misalignment compensation, backlash, operating environment, maintenance, electrical isolation, dynamic behavior, and application compatibility. Careful consideration of these features will ensure that the coupling meets the demands of the application, provides reliable performance, and contributes to the overall efficiency of the mechanical system.

Can flexible couplings accommodate both radial and axial loads simultaneously?

Yes, flexible couplings are designed to accommodate both radial and axial loads simultaneously, making them versatile for various mechanical systems. The ability to handle these loads is one of the key advantages of using flexible couplings in power transmission applications. Here’s how they manage both types of loads:

• Radial Loads: Radial loads act perpendicular to the shaft’s axis and can arise from forces that are not in line with the shaft, such as belt tension or bearing loads. Flexible couplings can handle radial loads due to their flexibility and ability to bend or deform slightly, redistributing the radial forces and minimizing the impact on the connected equipment.
• Axial Loads: Axial loads act along the shaft’s axis and are common in applications with thrust forces or axial movements. Flexible couplings can accommodate axial loads through their axial flexibility, allowing slight axial displacement without transmitting excessive forces to the connected components.
• Angular Misalignment: Besides radial and axial loads, flexible couplings can also handle angular misalignment between the shafts. Angular misalignment occurs when the shafts are not perfectly aligned, and flexible couplings can compensate for this misalignment, reducing wear and stress on the connected machinery.

By accommodating both radial and axial loads, flexible couplings help prevent premature wear, reduce the risk of equipment damage, and contribute to smoother and more efficient power transmission. When selecting a flexible coupling for an application, it is essential to consider the expected radial and axial loads, as well as the required level of misalignment compensation to ensure optimal performance and longevity of the coupling and the connected equipment.

Can flexible couplings handle misalignment between shafts?

Yes, flexible couplings are specifically designed to handle misalignment between shafts in rotating machinery and mechanical systems. Misalignment can occur due to various factors, including installation errors, thermal expansion, manufacturing tolerances, or shaft deflection during operation.

Flexible couplings offer the ability to compensate for different types of misalignment, including:

• Angular Misalignment: When the shafts are not collinear and have an angular offset, flexible couplings can accommodate this misalignment by flexing or twisting, allowing the two shafts to remain connected while transmitting torque smoothly.
• Parallel Misalignment: Parallel misalignment occurs when the two shafts are not perfectly aligned along their axes. Flexible couplings can adjust to this misalignment, ensuring that the shafts remain connected and capable of transmitting power efficiently.
• Axial Misalignment: Axial misalignment, also known as end float or axial displacement, refers to the relative axial movement of the two shafts. Some flexible coupling designs can accommodate axial misalignment, allowing for slight axial movements without disengaging the coupling.

The ability of flexible couplings to handle misalignment is essential in preventing premature wear and failure of the connected equipment. By compensating for misalignment, flexible couplings reduce the stress on the shafts, bearings, and seals, extending the service life of these components and improving overall system reliability.

It is crucial to select the appropriate type of flexible coupling based on the specific misalignment requirements of the application. Different coupling designs offer varying degrees of misalignment compensation, and the choice depends on factors such as the magnitude and type of misalignment, the torque requirements, and the operating environment.

In summary, flexible couplings play a vital role in handling misalignment between shafts, ensuring efficient power transmission and protecting mechanical systems from the adverse effects of misalignment. Their ability to accommodate misalignment makes them indispensable components in various industrial, automotive, aerospace, and marine applications.

editor by CX 2024-05-13